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Fermentation Tank
【Fermentation Tank】
Main functions: Simulate the growth environment of microorganisms, achieve microbial fermentation to produce target products through ventilation, stirring, temperature control, etc.
Equipment composition: Consists of a tank body, stirring system, ventilation system, temperature control system, feeding system and automatic control system.
Process features: Uniform stirring, sufficient ventilation, precise temperature control, capable of continuous / batch fermentation, stable and reliable operation.
Structural and material characteristics: The main body is made of stainless steel, with good sealing, corrosion resistance and easy cleaning.
Technical features: High automation level, high fermentation efficiency, suitable for various microorganisms, is the core equipment for fermentation production.
Applicable materials: Microbial strains, fermentation liquids, amino acids, enzyme preparations, probiotics, organic acids, etc. fermentation materials.
Application industries: Widely used in biological fermentation, medicine, food, health products, feed and other industries.
Control level: Adopt PLC automatic control.
Main functions: Simulate the growth environment of microorganisms, achieve microbial fermentation to produce target products through ventilation, stirring, temperature control, etc.
Equipment composition: Consists of a tank body, stirring system, ventilation system, temperature control system, feeding system and automatic control system.
Process features: Uniform stirring, sufficient ventilation, precise temperature control, capable of continuous / batch fermentation, stable and reliable operation.
Structural and material characteristics: The main body is made of stainless steel, with good sealing, corrosion resistance and easy cleaning.
Technical features: High automation level, high fermentation efficiency, suitable for various microorganisms, is the core equipment for fermentation production.
Applicable materials: Microbial strains, fermentation liquids, amino acids, enzyme preparations, probiotics, organic acids, etc. fermentation materials.
Application industries: Widely used in biological fermentation, medicine, food, health products, feed and other industries.
Control level: Adopt PLC automatic control.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Fermentation Tank Manufacturer
Shaanxi Zhenhuacui Biotechnology presents our enterprise-grade Fermentation Tank frameworks outlined for mechanical biofermentation applications. With volumes extending from 5-200 m³, our tanks highlight exact temperature control (±0.1°C), robotized PLC frameworks, and sterile plan accomplishing 99.9% bacterial survival rates. Built with SUS304/316L stainless steel and reflect cleaning Ra ≤ 0.4 μm, these frameworks guarantee ideal maturation situations for pharmaceutical, nourishment, and biotechnology businesses. Our progressed blending control (30-300 kW) and robotized sterilization convey reliable, adaptable generation results.
Product Overview
Our mechanical product systems speak to cutting-edge bioprocessing innovation. These closed-sterile maturation vessels give exact control over basic parameters counting temperature, pH, broken down oxygen, and blending speed.
Each tank joins progressed robotization frameworks with real-time observing capabilities. You get total handle control from vaccination through collect. The strong stainless steel development guarantees long-term toughness and compliance with worldwide standards.
Our frameworks back different maturation modes counting group, fed-batch, and nonstop forms. This adaptability permits you to optimize generation for distinctive microorganisms and target products.
Equipment Advantages
Precise Natural Control: Progressed sensors keep up ideal conditions for microbial development with temperature exactness of ±0.1°C and pH control inside ±0.02 pH units.
Sterile Design: Complete SIP (Steam In Place) sterilization kills defilement dangers. The fixed framework keeps up aseptic conditions all through maturation cycles.
High Computerization Level: PLC control frameworks with touch screen interfacing give natural operation. Real-time information logging guarantees prepare traceability and quality assurance.
Robust Development: High-quality stainless steel development stands up to erosion and withstands rehashed sterilization cycles. Mirror-polished surfaces encourage careful cleaning.
Flexible Arrangement: Customizable volumes and setups suit differing generation necessities. You can adjust the framework for different microorganisms and products.
Machine Specifications
| Parameter | Specification |
|---|---|
| Total Volume | 5 m³ – 200 m³, customizable |
| Tank Material | SUS304 / SUS316L stainless steel |
| Surface Finish | Internal mirror polishing Ra ≤ 0.4 μm |
| Design Pressure | 0.1 – 0.3 MPa (gauge pressure) |
| Design Temperature | 121 °C (steam sterilization capable) |
| Mixing Power | 30 – 300 kW, frequency adjustable |
| Stirring Speed | 50 – 200 rpm, stepless regulation |
| Temperature Control | 10 – 60 °C, ±0.1 °C accuracy |
| pH Control Range | 2.0 – 12.0 pH, ±0.02 pH accuracy |
| Aeration Rate | 0.1 – 1.2 vvm, 0.01 μm filtration |
| Sterilization | SIP (Steam In Place), automated |
| Cleaning | CIP (Clean In Place) |
| Control System | PLC + touch screen monitoring |
Application Fields
Pharmaceutical Industry: Antibiotic Fermentation Tank, immunization fabricating, and helpful protein blend advantage from our exact control systems.
Food & Refreshment: Probiotic development, protein generation, and matured fixing fabricating depend on steady natural conditions.
Biotechnology: Inquire about applications, strain advancement, and pilot-scale generation utilize our adaptable configurations.
Health Supplements: Dietary supplement fixings, utilitarian compounds, and bioactive materials production.
Agricultural Applications: Biofertilizer generation, agrarian chemical fabricating, and plant development promoter development.
Machine Components
Tank Body: Stainless steel development with coat plan for heating/cooling. Fortified structure handles weight and vacuum operations.
Stirring Framework: Variable-speed instigators guarantee uniform blending. Numerous impeller plans oblige diverse viscosities and shear requirements.
Temperature Control: Coat circulation framework keeps up exact temperatures. Coordinates warming and cooling give fast reaction times.
Aeration Framework: Sterile discuss filtration conveys controlled oxygen supply. Sparger plan guarantees ideal mass exchange efficiency.
Control Board: PLC-based robotization with instinctive touch screen interface. Real-time checking and information logging capabilities.
Safety Highlights: Weight alleviation frameworks, crisis stops, and alert capacities secure faculty and equipment.
Workflow
Preparation Stage: The framework experiences CIP cleaning taken after by SIP sterilization. All sensors are calibrated for accurate readings.
Inoculation: Sterile medium expansion happens beneath controlled conditions. Seed societies are presented through committed ports.
Fermentation Handle: Mechanized control keeps up ideal parameters all through the development cycle. Ceaseless checking guarantees prepare consistency.
Harvesting: Item recuperation takes after built up conventions. The framework underpins both ceaseless and clump gather methods.
Post-Processing: Mechanized cleaning cycles plan the framework for ensuing clumps. Documentation frameworks record all prepare data.
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Installation & Support
Our experienced engineering team provides complete installation services worldwide. We offer comprehensive training programs for your operators and maintenance staff.
Technical support includes remote monitoring capabilities and 24/7 helpdesk services. Regular maintenance programs ensure optimal performance and extend equipment lifespan.
Documentation packages include operation manuals, maintenance schedules, and troubleshooting guides. We provide ongoing consultation for process optimization and efficiency improvements.
FAQ
Q: What tank volumes do you offer and can they be customized?
A: We manufacture fermentation tanks ranging from 5-200 m³ in standard configurations. Custom volumes and specifications are available to meet your specific production requirements and facility constraints.
Q: How precise is the environmental control system?
A: Our advanced control systems maintain temperature accuracy of ±0.1°C and pH control within ±0.02 pH units. The PLC automation ensures consistent environmental conditions throughout the entire fermentation cycle.
Q: What sterilization and cleaning capabilities are included?
A: All tanks feature automated SIP (Steam In Place) sterilization and CIP (Clean In Place) cleaning systems. The sterile design achieves 99.9% bacterial survival rates and eliminates contamination risks between batches.
Q: Do you provide installation and training services?
A: Yes, our experienced engineering team offers worldwide installation services, comprehensive operator training programs, and 24/7 technical support with remote monitoring capabilities.
Q: What industries can use these fermentation tanks?
A: Our tanks serve pharmaceutical manufacturing, food & beverage production, biotechnology research, health supplement manufacturing, and agricultural applications including biofertilizer and enzyme production.
Q: What materials and quality standards do you follow?
A: We use high-grade SUS304/316L stainless steel with mirror polishing Ra ≤ 0.4 μm. Our tanks comply with international standards and are designed to withstand repeated sterilization cycles while maintaining structural integrity.
Inquiry Section
Ready to use the Fermentation Tank to enhance your fermentation capabilities? Contact our technical specialists at producttech@asianbios.com for customized solutions and detailed quotations today.
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