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Trial Fermentation Vessel
【Trial Fermentation Vessel】
Main functions: Simulate the growth environment of microorganisms, precisely control fermentation conditions in a small sealed system, used for laboratory strain screening and small-scale research
Equipment composition: Consists of a small tank, stirring system, ventilation system, temperature control system, detection probes and automatic control system
Process features: Precisely controllable fermentation conditions, good repeatability, convenient sampling, suitable for laboratory small-scale, multi-run experiments
Structural and material characteristics: The main body is made of stainless steel, with a compact structure, good sealing performance, and easy cleaning and sterilization
Technical features: Compact in size, high level of intelligence, data can be recorded and traced, suitable for scientific research and small-scale development
Applicable materials: Laboratory strains, fermentation liquids, enzyme preparations, probiotics, amino acids, organic acids, etc. for experimental materials
Application industries: Widely used in universities, research institutes, and enterprise R&D centers for small-scale biological fermentation and process optimization
Control level: Adopt PLC automatic control
Main functions: Simulate the growth environment of microorganisms, precisely control fermentation conditions in a small sealed system, used for laboratory strain screening and small-scale research
Equipment composition: Consists of a small tank, stirring system, ventilation system, temperature control system, detection probes and automatic control system
Process features: Precisely controllable fermentation conditions, good repeatability, convenient sampling, suitable for laboratory small-scale, multi-run experiments
Structural and material characteristics: The main body is made of stainless steel, with a compact structure, good sealing performance, and easy cleaning and sterilization
Technical features: Compact in size, high level of intelligence, data can be recorded and traced, suitable for scientific research and small-scale development
Applicable materials: Laboratory strains, fermentation liquids, enzyme preparations, probiotics, amino acids, organic acids, etc. for experimental materials
Application industries: Widely used in universities, research institutes, and enterprise R&D centers for small-scale biological fermentation and process optimization
Control level: Adopt PLC automatic control
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Trial Fermentation Vessel Manufacturer
Our Trial Fermentation Vessel speaks to the apex of laboratory-scale bioprocessing innovation from Shaanxi Zhenhuacui Biotechnology. Designed with enterprise-grade exactness, this gear highlights 10L–1000L customizable volumes with temperature control precision of ±0.1°C and pH exactness of ±0.02. Your inquire about requests dependable, sterile maturation conditions, and our framework conveys through SUS304/316L stainless steel development, PLC programmed control, and comprehensive sterilization capabilities. With over 10 a long time of fabricating brilliance, we've outlined this vessel to meet the thorough prerequisites of colleges, investigate establishing, and R&D centers worldwide.
Equipment Advantages
Your research facility merits hardware that combines exactness with unwavering quality. Our aging frameworks offer extraordinary control exactness with temperature control inside ±0.1°C and broken down oxygen observing at ±1% exactness. You'll appreciate the compact plan that maximizes your research facility space whereas keeping up full functionality.
The sterile operation capabilities guarantee contamination-free tests through comprehensive SIP steam sterilization at 121°C. Your inquire about benefits from real-time information recording and trade capacities, empowering consistent prepare optimization and administrative compliance.
Advanced mechanization diminishes your workload whereas moving forward consistency. The PLC control framework with touchscreen interface streamlines operation, whereas variable recurrence blending (50–600 rpm) adjusts to your particular handle requirements.
Machine Specifications
| Parameter | Specification |
|---|---|
| Total Volume | 10L–1000L, customizable for laboratory trials |
| Tank Material | SUS304/SUS316L stainless steel, internal mirror polishing Ra ≤0.4 μm |
| Design Pressure | 0.2–0.3 MPa, gauge pressure meets sterilization safety requirements |
| Design Temperature | 121°C, supports in-place steam sterilization (SIP) |
| Mixing Power | 0.37–10 kW, variable frequency adjustable |
| Stirring Speed | 50–600 rpm, stepless speed regulation |
| Temperature Control Range | 10–60°C, jacket circulating water / electric heating |
| Temperature Control Accuracy | ±0.1°C |
| pH Control | 2.00–12.00 pH, accuracy ±0.02 pH |
| Dissolved Oxygen | 0–100%, accuracy ±1% |
| Ventilation Volume | 0.1–1.5 vvm, aseptic filtration 0.22 μm |
| Sterilization Method | SIP in-place steam sterilization |
| Cleaning Method | CIP in-situ cleaning |
| Control System | PLC + touch screen, real-time monitoring |
| Certification | CE, ISO9001 |
Application Fields
Your investigate applications span different biotechnology divisions. This trial fermentation vessel excels in microbial development, strain screening, and handle improvement over pharmaceutical, nourishment, and biotechnology industries.
University research facilities utilize our hardware for instructive inquire about and scholarly ponders. Pharmaceutical companies depend on these frameworks for sedate improvement and bioactive compound generation. Nourishment industry analysts utilize our vessels for probiotic advancement and aging optimization.
The gear bolsters different aging modes counting bunch, fed-batch, and persistent forms, making it flexible for distinctive test requirements.
Machine Components
The center framework comprises coordinates components outlined for ideal execution. Your aging tank highlights mirror-polished stainless steel development with progressed fixing innovation. The blending framework incorporates variable-speed engines and specialized impellers for productive mixing.
Temperature control utilizes coat circulation with exact heating/cooling capabilities. The air circulation framework gives sterile discuss conveyance through 0.22 μm filtration. pH and broken up oxygen sensors offer real-time checking with programmed alteration capabilities.
The PLC control framework oversees all parameters whereas recording information for investigation and administrative compliance. Security highlights incorporate weight help valves and crisis shutdown protocols.
Workflow
Your aging handle starts with comprehensive cleaning and sterilization conventions. The CIP framework guarantees intensive cleaning, taken after by Taste steam sterilization at 121°C for total sterility assurance.
Media arrangement and vaccination happen beneath sterile conditions. The computerized control framework keeps up ideal parameters all through the aging cycle. Real-time observing permits prompt alterations to temperature, pH, broken up oxygen, and tumult speed.
Sampling ports empower sterile test collection for examination. Information logging captures all prepare parameters for documentation and optimization. Last gather and cleaning get ready the framework for consequent batches.
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Installation & Support
Our comprehensive bolster guarantees consistent integration into your research facility. Establishment incorporates gear situating, utility associations, and framework commissioning. We give total administrator preparing and specialized documentation.
Technical back proceeds past establishment with inaccessible observing capabilities and fast reaction upkeep. Our group offers prepare meeting and optimization help based on your particular applications.
FAQ
Q: What is the minimum order quantity and can I get samples for testing?
A: Our trial fermentation vessels are manufactured to order with a minimum quantity of 1 unit. We offer comprehensive on-site demonstrations and testing support to help you evaluate the equipment's suitability for your research requirements.
Q: Can you customize the vessel size and specifications for my specific research needs?
A: Yes, we provide full customization with volumes ranging from 10L to 1000L and can modify specifications including materials (SUS304/316L), mixing power, and control parameters to match your exact research requirements through our OEM/ODM services.
Q: How do you ensure the equipment maintains sterility throughout the fermentation process?
A: Our vessels feature comprehensive sterilization capabilities including SIP (Steam In-Place) sterilization at 121°C, CIP (Clean In-Place) systems, and 0.22 μm sterile filtration for air supply. The mirror-polished stainless steel construction (Ra ≤0.4 μm) prevents contamination buildup.
Q: What kind of technical support and training do you provide after installation?
A: We provide complete installation services, comprehensive operator training, technical documentation, and ongoing support including remote monitoring capabilities. Our experienced R&D team offers process consultation and optimization assistance tailored to your specific applications.
Q: How accurate are the control systems for critical parameters like temperature and pH?
A: Our advanced PLC control system delivers exceptional precision with temperature control accuracy of ±0.1°C, pH accuracy of ±0.02, and dissolved oxygen monitoring at ±1% accuracy. All parameters are monitored in real-time with automatic adjustment capabilities and data logging for regulatory compliance.
Q: Is this equipment suitable for different types of fermentation processes?
A: Yes, our trial fermentation vessels support multiple fermentation modes including batch, fed-batch, and continuous processes. The equipment is versatile for microbial cultivation, strain screening, pharmaceutical development, probiotic research, and various biotechnology applications across academic and industrial settings.
Inquiry Section
Ready to use the trial fermentation vessel to enhance your research capabilities? Contact our team for customized solutions.
Email: producttech@asianbios.com
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