English
Low-temperature Evaporator
【Low-temperature Evaporator】
Main function: Evaporate moisture under vacuum negative pressure and low temperature conditions to achieve concentration of the liquid and reduction of wastewater volume.
Equipment composition: Composed of the main body of the evaporator, vacuum system, heating system, condensation system, liquid level and temperature control system.
Process features: Low-temperature evaporation, protecting the activity of heat-sensitive materials, high concentration efficiency, low energy consumption, stable operation.
Structural and material characteristics: The entire machine is made of stainless steel, corrosion-resistant, easy to clean, compact structure, and small floor space.
Technical features: Low-temperature high-efficiency, energy-saving and environmentally friendly, wide application range, ideal equipment for gentle concentration.
Applicable materials: Applicable to Chinese medicine extract solutions, plant extracts, fermentation liquids, food slurry and industrial wastewater, etc.
Application industries: Applicable to Chinese medicine, plant extraction, fermentation liquid, food slurry concentration and industrial wastewater treatment.
Control level: Adopt PLC automatic control.
Main function: Evaporate moisture under vacuum negative pressure and low temperature conditions to achieve concentration of the liquid and reduction of wastewater volume.
Equipment composition: Composed of the main body of the evaporator, vacuum system, heating system, condensation system, liquid level and temperature control system.
Process features: Low-temperature evaporation, protecting the activity of heat-sensitive materials, high concentration efficiency, low energy consumption, stable operation.
Structural and material characteristics: The entire machine is made of stainless steel, corrosion-resistant, easy to clean, compact structure, and small floor space.
Technical features: Low-temperature high-efficiency, energy-saving and environmentally friendly, wide application range, ideal equipment for gentle concentration.
Applicable materials: Applicable to Chinese medicine extract solutions, plant extracts, fermentation liquids, food slurry and industrial wastewater, etc.
Application industries: Applicable to Chinese medicine, plant extraction, fermentation liquid, food slurry concentration and industrial wastewater treatment.
Control level: Adopt PLC automatic control.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Low-temperature Evaporator Manufacturer
Shaanxi Zhenhuacui Biotechnology Co., Ltd. presents our advanced Low-temperature Evaporator planned for delicate concentration of heat-sensitive materials. Our vacuum vanishing framework works at 30-50°C with handling capacity from 50-5000 L/h, guaranteeing greatest security of dynamic components whereas accomplishing tall concentration productivity. With over 10 a long time of fabricating involvement, we provide energy-saving arrangements for pharmaceutical, nourishment, and plant extraction businesses. The stainless steel development guarantees erosion resistance and sterile operation, whereas PLC computerization gives solid control for ceaseless production.
Product Overview
Our evaporator utilizes progressed vacuum vanishing innovation to concentrate fluids beneath tender conditions. The framework works through negative weight situations, permitting water to vanish at altogether lower temperatures than conventional methods.
The hardware secures profitable dynamic compounds in plant extricates, pharmaceutical arrangements, and aging fluids. You get steady concentration comes about without warm debasement. The compact plan fits different generation offices whereas keeping up tall throughput capabilities.
Key benefits incorporate diminished vitality utilization, negligible natural affect, and predominant item quality maintenance. The framework handles everything from Chinese medication extricates to mechanical wastewater treatment applications.
Equipment Advantages
Gentle Processing Technology
- Low-temperature operation anticipates debasement of delicate compounds
- Vacuum conditions empower productive dissipation at diminished temperatures
- Sealed framework dispenses with defilement risks
Energy Efficiency
- Advanced warm pump innovation diminishes vitality utilization by 40%
- Optimized warm trade maximizes warm efficiency
- Automated controls minimize operational waste
Versatile Applications
- Handles different fabric sorts and viscosities
- Continuous or clump handling capabilities
- Scalable plan obliges developing generation needs
Superior Construction
- SUS304/316L stainless steel guarantees durability
- Sanitary plan meets pharmaceutical standards
- Compact impression spares profitable floor space
Machine Specifications
| Parameter | Specification | Details |
|---|---|---|
| Processing Capacity | 50–5000 L/h | Customizable for specific requirements |
| Evaporation Temperature | 30–50°C | Optimal for heat-sensitive materials |
| Design Temperature Range | -20~100°C | Wide operational flexibility |
| Working Pressure | Negative pressure | Vacuum operation for gentle processing |
| Main Material | SUS304/SUS316L | Stainless steel construction |
| Heating Method | Steam heating | Multiple heat source compatibility |
| Cooling System | Mechanical compression | Stable refrigeration performance |
| Control System | PLC automation | Fully automatic operation |
| Vacuum Degree | -0.08~-0.098 MPa | High vacuum capability |
| Safety Features | Multi-protection | Overtemperature, overpressure, overload protection |
| Certifications | ISO9001, CE | International quality standards |
Application Fields
Pharmaceutical Industry
- Traditional Chinese medicine extract concentration
- Active pharmaceutical ingredient processing
- Herbal extract purification
Food Processing
- Fruit and vegetable juice concentration
- Dairy product processing
- Natural flavor extraction
Biotechnology
- Fermentation liquid concentration
- Enzyme solution processing
- Probiotic culture concentration
Environmental Treatment
- Industrial wastewater reduction
- Chemical waste processing
- Recovery of valuable compounds
Machine Components
Evaporation Chamber
The Low-temperature Evaporator heart of the framework highlights stainless steel development with optimized warm exchange surfaces. Inner circulation guarantees uniform temperature dissemination and proficient dampness removal.
Vacuum System
High-performance pumps keep up steady negative weight. The framework incorporates vacuum gages and programmed controls for exact weight regulation.
Heat Exchange Network
Multi-stage warm exchangers maximize vitality recuperation. Steam or hot water warming gives delicate warm input whereas condensers effectively expel vapor.
Control Interface
PLC-based mechanization oversees all prepare parameters. Touch screen shows give real-time checking and simple operation adjustments.
Workflow
Step 1: Material Preparation
Feed liquid enters through automated valves into the evaporation chamber. Level sensors ensure optimal filling for efficient processing.
Step 2: Vacuum Creation
The vacuum system reduces chamber pressure, lowering the boiling point of water significantly. This enables gentle evaporation without high temperatures.
Step 3: Controlled Heating
Steam heating gradually warms the material to optimal evaporation temperature. Precise temperature control protects sensitive compounds.
Step 4: Vapor Condensation
Evaporated moisture travels to condensers where it returns to liquid form. The cooling system efficiently removes heat for continuous operation.
Step 5: Concentrate Collection
Concentrated product automatically discharges when target density is reached. Clean-in-place systems maintain sanitary conditions between batches.
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Installation & Support
Our technical team provides comprehensive installation services worldwide. We offer training programs for operators and maintenance staff. Remote monitoring capabilities enable proactive support.
Standard installation takes 20 days depending on system complexity. We provide detailed documentation and ongoing technical assistance. Spare parts inventory ensures minimal downtime.
FAQ
Q: What is the minimum processing capacity available?
A: Our low-temperature evaporators start from 50 L/h processing capacity, with customizable configurations available to meet your specific production requirements.
Q: Can the equipment handle different types of heat-sensitive materials?
A: Yes, our vacuum evaporation system is specifically designed for heat-sensitive compounds including pharmaceutical solutions, plant extracts, fermentation liquids, and food products, operating safely at 30-50°C.
Q: How much energy savings can I expect compared to traditional evaporators?
A: Our advanced heat pump technology reduces energy consumption by up to 40% compared to conventional evaporation methods, while maintaining superior concentration efficiency.
Q: What certifications and quality standards does your equipment meet?
A: All our low-temperature evaporators are manufactured according to ISO9001 quality standards and CE certification, with SUS304/316L stainless steel construction meeting pharmaceutical industry requirements.
Q: Do you provide installation and training services?
A: Yes, our technical team offers comprehensive worldwide installation services (typically 7-20 days), operator training programs, and ongoing technical support including remote monitoring capabilities.
Q: What maintenance and spare parts support do you offer?
A: We maintain spare parts inventory to ensure minimal downtime, provide detailed documentation, clean-in-place systems for easy maintenance, and offer proactive support through remote monitoring technology.
Inquiry Section
Ready to use the Low-temperature Evaporator to enhance your concentration processes? Contact our experts at producttech@asianbios.com for customized solutions and competitive pricing today.
Send Inquiry
