English
Multi-effect Evaporator machine
【Multi-effect Evaporator machine】
Main function: Utilize the repeated utilization of steam heat to achieve continuous evaporation and concentration of the liquid in a vacuum environment.
Equipment composition: It consists of a heating chamber, an evaporation chamber, a condenser, a vacuum system, piping valves and a control system.
Process features: High thermal energy utilization rate, low energy consumption, large evaporation capacity, stable operation, suitable for large-scale liquid concentration.
Structural and material characteristics: The entire machine is made of stainless steel, which is corrosion-resistant and easy to clean, with a compact structure.
Technical features: Energy-saving and efficient, continuous production, stable operation, it is the mainstream equipment for industrial liquid concentration.
Applicable materials: Plant extract solutions, fermentation liquids, glucose solutions, Chinese medicine extracts, syrups, saline wastewater, etc.
Application industries: Widely used in food, medicine, biological fermentation, plant extraction, environmental water treatment and other industries.
Control level: Adopt PLC automatic control.
Main function: Utilize the repeated utilization of steam heat to achieve continuous evaporation and concentration of the liquid in a vacuum environment.
Equipment composition: It consists of a heating chamber, an evaporation chamber, a condenser, a vacuum system, piping valves and a control system.
Process features: High thermal energy utilization rate, low energy consumption, large evaporation capacity, stable operation, suitable for large-scale liquid concentration.
Structural and material characteristics: The entire machine is made of stainless steel, which is corrosion-resistant and easy to clean, with a compact structure.
Technical features: Energy-saving and efficient, continuous production, stable operation, it is the mainstream equipment for industrial liquid concentration.
Applicable materials: Plant extract solutions, fermentation liquids, glucose solutions, Chinese medicine extracts, syrups, saline wastewater, etc.
Application industries: Widely used in food, medicine, biological fermentation, plant extraction, environmental water treatment and other industries.
Control level: Adopt PLC automatic control.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Multi-effect Evaporator Machine Manufacturer
Shaanxi Zhenhuacui Biotechnology presents our industrial Multi-effect Evaporator machine, designed for high-efficiency fluid concentration in biotechnology applications. This progressed framework conveys 1000–50000 kg/h vanishing capacity with 2-5 customizable impacts, working at moo temperatures (50–90°C) beneath tall vacuum conditions (-0.08~-0.098 MPa). Our product accomplishes momentous vitality investment funds through steam warm reusing innovation, decreasing working costs by up to 70% compared to single-effect frameworks whereas keeping up ceaseless mechanized operation.
Equipment Advantages
Our evaporator machine utilizes cascade warm vitality reusing, where auxiliary steam from past impacts serves as warming source for ensuing impacts. This inventive approach essentially decreases steam utilization whereas keeping up tall preparing efficiency.
Energy Efficiency Benefits:
- Steam warm reusing innovation decreases vitality consumption
- Multi-effect arrangement association maximizes warm utilization
- Low working costs with ceaseless steady operation
- Vacuum environment ensures heat-sensitive compounds
Production Advantages:
- Large vanishing capacity appropriate for mechanical scale
- Gentle dissipation prepare jam dynamic ingredients
- Continuous computerized operation with PLC control
- High concentration proportions with steady item quality
Structural Excellence:
- Complete stainless steel development (SUS304/SUS316L)
- Corrosion-resistant and simple cleaning design
- Compact structure with great weight performance
- Hygienic guidelines assembly nourishment and pharmaceutical requirements
Machine Specifications
| Parameter | Specification | Details |
|---|---|---|
| Evaporation Water Volume | 1000–50000 kg/h | Large scale industrialization |
| Effect Number | 2/3/4/5 effects | Customizable configuration |
| Evaporation Temperature | 50–90°C | Low-temperature evaporation |
| Work Pressure | Negative pressure | Vacuum operation |
| Degree of Vacuum | -0.08~-0.098 MPa | High vacuum environment |
| Mainframe Material | SUS304/SUS316L | Stainless steel construction |
| Heating Method | Steam heating | Waste heat utilization |
| Control Method | PLC automatic | Fully automated operation |
| Structural Form | Falling/rising film/forced circulation | Adaptable to different materials |
| Safety Protection | Overheating/overpressure/overload/low level | Complete safety systems |
| Certification | ISO9001, CE | International compliance |
Application Fields
Biotechnology & Plant Extraction:
- Plant extricate arrangement concentration
- Natural compound purification
- Herbal pharmaceutical extricate processing
- Functional fixing production
Food & Beverage Industry:
- Glucose solution concentration
- Syrup production and refinement
- Fruit juice concentration
- Dairy product processing
Pharmaceutical Manufacturing:
- Traditional Chinese medicine extracts
- Fermentation liquid concentration
- API solution processing
- Pharmaceutical intermediate production
Environmental Treatment:
- Saline wastewater processing
- Industrial effluent concentration
- Water recovery systems
- Environmental remediation
Machine Components
Heating Chamber: Multi-effect Evaporator machine with optimized warm exchange surface plan for most extreme efficiency.
Evaporation Partition Chamber: Stainless steel vessel with vapor-liquid partition innovation guaranteeing immaculate concentrated product.
Condenser Framework: High-efficiency condensation unit recuperating auxiliary steam and keeping up vacuum conditions.
Circulation Pump: Variable-speed pump framework guaranteeing ideal fabric stream all through the vanishing process.
Vacuum Framework: Progressed vacuum pumps keeping up reliable negative weight for tender evaporation.
PLC Control Framework: Mechanized control board observing temperature, weight, stream rates, and concentration levels with real-time adjustments.
Workflow
Step 1 - Material Nourishing: Crude fluid enters the to begin with impact warming chamber through mechanized nourishing system.
Step 2 - Essential Dissipation: Steam warming makes vapor whereas concentrated fluid streams to division chamber.
Step 3 - Warm Recuperation: Auxiliary steam from to begin with impact gives warming vitality for moment impact chamber.
Step 4 - Multi-Effect Handling: Handle rehashes through 2-5 impacts depending on arrangement, maximizing vitality utilization.
Step 5 - Last Concentration: Concentrated item comes to target details whereas vapor condenses for potential reuse.
Step 6 - Mechanized Release: Wrapped up concentrate consequently releases whereas framework keeps up ceaseless operation.
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Installation & Support
Our specialized group gives comprehensive establishment administrations counting location arrangement direction, hardware gathering, framework commissioning, and administrator preparing. We offer 24/7 specialized bolster with farther checking capabilities and keep up save parts stock for prompt delivery.
Standard establishment regularly requires 20 days with full execution testing. Our engineers guarantee ideal integration with your existing generation lines whereas assembly all security and administrative requirements.
FAQ
Q: What is the minimum order quantity for the Multi-effect Evaporator machine?
A: We offer flexible ordering with a minimum of 1 unit. We can also provide detailed technical specifications and virtual demonstrations to help evaluate the equipment before purchase.
Q: Can you customize the evaporator configuration for specific production requirements?
A: Yes, our Multi-effect Evaporator machines are highly customizable with 2-5 effect configurations, evaporation capacities from 1000-50000 kg/h, and adaptable structural forms (falling/rising film/forced circulation) to match your specific materials and production needs.
Q: How long does installation and commissioning take?
A: Standard installation typically requires 15-20 days including equipment assembly, system commissioning, performance testing, and operator training. Our technical team provides comprehensive support throughout the entire process.
Q: What kind of technical support and maintenance do you provide?
A: We offer 24/7 technical support with remote monitoring capabilities, maintain spare parts inventory for immediate delivery, and provide comprehensive operator training. Our engineering team is available for ongoing consultation and system optimization.
Q: Is the equipment suitable for heat-sensitive biotechnology materials?
A: Absolutely. Our Multi-effect Evaporator operates at low temperatures (50-90°C) under high vacuum conditions (-0.08~-0.098 MPa), making it ideal for preserving heat-sensitive compounds in plant extracts, pharmaceutical solutions, and biotechnology applications.
Q: What certifications and quality standards does the equipment meet?
A: Our Multi-effect Evaporator machines are certified with ISO9001 and CE compliance, constructed with food and pharmaceutical-grade stainless steel (SUS304/SUS316L), and meet international hygienic standards for biotechnology and pharmaceutical manufacturing.
Contact Us
For immediate technical consultation and customized solutions, contact our engineering team at producttech@asianbios.com for professional Multi-effect Evaporator machine guidance.
Send Inquiry
