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Compressor-type Low-Temperature Evaporator
【Compressor-type Low-Temperature Evaporator】
Main functions: Utilize the compressor cycle to perform work to provide heat, evaporate moisture under vacuum and low-temperature conditions, and achieve concentration of the material solution and reduction of wastewater volume.
Equipment composition: Composed of the evaporation main body, compressor system, vacuum system, condensation system, pipelines and automatic control system.
Process features: Low evaporation temperature, protecting the activity of heat-sensitive materials, self-sufficient heat supply, low energy consumption, stable operation.
Structural and material characteristics: The entire machine is made of stainless steel, corrosion-resistant, easy to clean, compact structure, and small floor space.
Technical features: Energy-saving and efficient, mild temperature, high automation level, safe and reliable operation.
Applicable materials: Plant extract solutions, fermentation solutions, Chinese medicine extracts, food slurry, high-salt wastewater, heat-sensitive material solutions, etc.
Application industries: Widely used in food, medicine, biological fermentation, plant extraction, environmental water treatment and other industries.
Control level: Adopt PLC automatic control.
Main functions: Utilize the compressor cycle to perform work to provide heat, evaporate moisture under vacuum and low-temperature conditions, and achieve concentration of the material solution and reduction of wastewater volume.
Equipment composition: Composed of the evaporation main body, compressor system, vacuum system, condensation system, pipelines and automatic control system.
Process features: Low evaporation temperature, protecting the activity of heat-sensitive materials, self-sufficient heat supply, low energy consumption, stable operation.
Structural and material characteristics: The entire machine is made of stainless steel, corrosion-resistant, easy to clean, compact structure, and small floor space.
Technical features: Energy-saving and efficient, mild temperature, high automation level, safe and reliable operation.
Applicable materials: Plant extract solutions, fermentation solutions, Chinese medicine extracts, food slurry, high-salt wastewater, heat-sensitive material solutions, etc.
Application industries: Widely used in food, medicine, biological fermentation, plant extraction, environmental water treatment and other industries.
Control level: Adopt PLC automatic control.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Compressor-type Low-Temperature Evaporator Manufacturer
Shaanxi Zhenhuacui Biotechnology Co., Ltd. presents our enterprise-grade Compressor-type Low-Temperature Evaporator, engineered for precise concentration operations in biotechnology applications. This progressed framework conveys remarkable execution with preparing capacities from 50-500 L/d and ultra-low vanishing temperatures of 30-45°C. Our hardware highlights energy-efficient warm pump innovation, accomplishing 90% warm recuperation rates whereas keeping up vacuum levels of -0.08 to -0.098 MPa. Built with premium SUS316L stainless steel development and PLC mechanization, this framework guarantees solid operation for your most requesting extraction processes.
Product Overview
Our item revolutionizes concentration innovation through inventive steam compression warm pump cycles combined with vacuum dissipation. This cutting-edge framework secures your profitable heat-sensitive compounds whereas conveying exceptional vitality efficiency.
The gear utilizes isothermal compression innovation to recoup and reuse dissipation squander warm. Beneath controlled negative weight conditions, your fluid materials experience tender vaporization and concentration. Each component reaching your materials is created from high-grade stainless steel, guaranteeing contamination-free processing.
You'll appreciate the compact plan that maximizes floor space proficiency whereas keeping up strong execution. The fixed vanishing handle kills auxiliary contamination dangers, making it perfect for pharmaceutical and food-grade applications.
Equipment Advantages
Superior Component Assurance: Low-temperature handling shields heat-sensitive and oxidation-prone dynamic fixings from debasement, keeping up your product's bioactivity and quality.
Exceptional Vitality Proficiency: Warm pump circulation innovation accomplishes surprising vitality investment funds with tall self-sufficiency rates, essentially diminishing operational costs compared to conventional dissipation methods.
Advanced Mechanization: PLC control frameworks with touch screen interfacing give exact parameter checking and information recording capabilities, guaranteeing reliable preparing results.
Hygienic Plan: Total stainless steel development meets exacting nourishment and pharmaceutical industry benchmarks, advertising predominant erosion resistance and simple cleaning protocols.
Reliable Operation: Numerous security interlocks counting overtemperature, overpressure, and moo fluid level security guarantee secure, ceaseless operation for long-term reliability.
Machine Specifications
| Parameter | Specification | Details |
|---|---|---|
| Processing Capacity | 50-500 L/d | Customizable for trial and production needs |
| Evaporation Temperature | 30-45°C | Protects thermosensitive components |
| Working Vacuum | -0.08 to -0.098 MPa | Maintains low-temperature environment |
| Material Construction | SUS316L Stainless Steel | Corrosion resistant, hygienic standards |
| Heating Method | Heat pump compressor | Energy-saving waste heat utilization |
| Cooling System | Mechanical compression | Stable temperature control |
| Control Interface | PLC + Touch Screen | Fully automated operation |
| Safety Features | Multi-level protection | Overtemperature, overpressure, dry-burn protection |
| Certifications | ISO9001, CE | Quality compliance guaranteed |
Application Fields
Pharmaceutical Industry: Culminate for concentrating Chinese medication extricates and heat-sensitive pharmaceutical compounds whereas protecting restorative properties.
Plant Extraction: Perfect for preparing botanical extricates, basic oils, and common item concentrates without compromising bioactive compounds.
Food Preparing: Amazing for concentrating natural product juices, dairy items, and nourishment slurries whereas keeping up wholesome esteem and flavor profiles.
Biotechnology: Reasonable for maturation broths, chemical arrangements, and other organic materials requiring tender concentration methods.
Environmental Treatment: Viable for high-salt wastewater treatment and volume lessening in mechanical applications.
Machine Components
The framework coordinating six center subsystems working in idealize concordance. The dissipation fundamental body houses your materials amid handling, whereas the compressor framework gives productive warm cycling.
Your vacuum framework keeps up ideal negative weight conditions for low-temperature operation. The condensation framework recuperates profitable solvents, and the warm trade arrange maximizes vitality recovery.
The material circulation framework guarantees uniform preparing, backed by accuracy channeling and valves. Progressed instrument observing gives real-time information, all overseen through our advanced PLC control platform.
Workflow
Your material enters the vanishing chamber where controlled vacuum conditions lower the bubbling point. The compressor framework captures auxiliary steam and compresses it to higher temperatures for warm recovery.
This warmed steam gives vitality for proceeded vanishing whereas your concentrated fabric circulates through the framework. Condensed vapors are collected independently, permitting dissolvable recuperation when needed.
The Compressor-type Low-Temperature Evaporator consequently directs temperature, weight, and stream rates all through the cycle. Your concentrated item is ceaselessly released whereas keeping up ideal preparing conditions.
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Installation & Support
Our experienced building group gives comprehensive establishment direction and operational preparing. We offer nitty gritty documentation, preventive support plans, and responsive specialized back to maximize your gear performance.
Remote checking capabilities permit our masters to help with optimization and investigating. Customary calibration administrations guarantee your product maintains crest productivity all through its operational lifetime.
FAQ
Q: What is the minimum processing capacity available for trial applications?
A: Our compressor-type low-temperature evaporator starts from 50 L/d processing capacity, making it suitable for both pilot testing and small-scale production requirements.
Q: Can the evaporation temperature be adjusted for different materials?
A: Yes, the system offers flexible temperature control between 30-45°C, allowing you to optimize processing conditions for various heat-sensitive compounds and materials.
Q: How much energy savings can I expect compared to traditional evaporation methods?
A: Our heat pump technology achieves up to 90% heat recovery rates, delivering significant energy savings and operational cost reductions compared to conventional evaporation systems.
Q: Is the equipment suitable for pharmaceutical-grade applications?
A: Absolutely. The complete SUS316L stainless steel construction meets stringent pharmaceutical and food industry standards, with ISO9001 and CE certifications ensuring quality compliance.
Q: What technical support and training do you provide after installation?
A: We offer comprehensive installation guidance, operational training, detailed documentation, preventive maintenance schedules, and remote monitoring capabilities with responsive technical support from our engineering team.
Q: Can the system recover solvents during the concentration process?
A: Yes, the condensation system is designed to collect and recover valuable solvents separately, allowing for solvent reuse and reduacing operational costs while maintaining environmental compliance.
Inquiry Section
Ready to use the Compressor-type Low-Temperature Evaporator to enhance your concentration processes? Contact our technical specialists at producttech@asianbios.com for customized solutions and detailed quotations.
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