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supercritical co2 extraction machine
【supercritical co2 extraction machine】
Main function: Supercritical CO₂ fluid extraction
Equipment composition: Mainly consists of CO₂ storage, refrigeration and liquefaction, high-pressure pump, extraction vessel, separation vessel, heat exchange, circulation recovery and automatic control system
Process features: Low-temperature extraction, protecting heat-sensitive substances; no organic solvent residue, high product purity
Structural and material characteristics: The main body of the equipment is made of high-quality stainless steel, and key components are designed and manufactured according to pressure vessel standards
Technical features: High extraction efficiency, good selectivity, stable operation, it is a high-end equipment for green and high-quality extraction of natural products
Applicable materials: Natural products, plant essential oils, lipid-soluble components, pigments, active ingredients, etc.
Application industries: Plant extracts, traditional Chinese medicine, health supplements, food, spices, cosmetics
Control level: Adopt PLC automatic control
Main function: Supercritical CO₂ fluid extraction
Equipment composition: Mainly consists of CO₂ storage, refrigeration and liquefaction, high-pressure pump, extraction vessel, separation vessel, heat exchange, circulation recovery and automatic control system
Process features: Low-temperature extraction, protecting heat-sensitive substances; no organic solvent residue, high product purity
Structural and material characteristics: The main body of the equipment is made of high-quality stainless steel, and key components are designed and manufactured according to pressure vessel standards
Technical features: High extraction efficiency, good selectivity, stable operation, it is a high-end equipment for green and high-quality extraction of natural products
Applicable materials: Natural products, plant essential oils, lipid-soluble components, pigments, active ingredients, etc.
Application industries: Plant extracts, traditional Chinese medicine, health supplements, food, spices, cosmetics
Control level: Adopt PLC automatic control
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Supercritical CO2 Extraction Machine Manufacturer
Shaanxi Zhenhuacui Biotechnology presents our advanced supercritical co2 extraction machine, planned for high-value normal item extraction. With over 10 a long time of fabricating skill, our hardware highlights 1L-50L customizable capacity, works at ≤45 MPa plan weight, and keeps up ±0.5°C temperature control exactness. This state-of-the-art framework utilizes food-grade CO₂ for solvent-free extraction, guaranteeing 99.9% immaculateness yield whereas securing heat-sensitive compounds through low-temperature processing.
Equipment Advantages
Our CO₂ extraction framework conveys unparalleled execution through progressed building. You get total solvent-free extraction with food-grade CO₂, ensuring profitable heat-sensitive compounds. The low-temperature handle jam bioactivity whereas accomplishing prevalent selectivity.
The gear offers uncommon proficiency with 90%+ recuperation rates and multi-stage partition capabilities. You'll advantage from completely recyclable CO₂, lessening operational costs by 40% compared to conventional methods.
Safety highlights incorporate programmed overpressure security, overtemperature shields, and compliance with weight vessel measures. The SUS316L stainless steel development guarantees toughness and contamination-free processing.
PLC touch screen control makes operation basic, whereas our secluded plan permits simple upkeep. You can accomplish steady, reproducible comes about with exact weight and temperature control.
Machine Specifications
| Parameter | Specification | Features |
|---|---|---|
| Extraction Kettle Capacity | 1L/5L/10L/24L/50L, customizable | Flexible production scaling |
| Design Pressure | ≤45 MPa | Supercritical working conditions |
| Design Temperature | 0～80 ℃ | Wide temperature control range |
| Temperature Control Accuracy | ±0.5 ℃ | Stable temperature control |
| Control Pressure Accuracy | ±0.1 MPa | Accurate pressure management |
| Extraction Medium | Food Grade CO₂ | Safe, environmentally friendly |
| Separation Level | 1-3 Level Separation | Graded extraction capability |
| Mainframe Material | SUS316L Stainless Steel | High pressure and corrosion resistance |
| Control System | PLC+Touch Screen | Fully automatic operation |
| Security Configuration | Overpressure/overtemperature protection | Multiple security guarantees |
| Certification | ISO9001, CE | Complete compliance standards |
Application Fields
Your supercritical co2 extraction machine serves assorted businesses requiring high-purity common extricates. In pharmaceuticals, extricate dynamic compounds from therapeutic plants whereas protecting bioactivity.
Food and refreshment producers utilize our gear for common flavoring, basic oils, and utilitarian fixings. You can prepare herbs, flavors, and botanicals without chemical residues.
Cosmetics companies depend on our innovation for premium plant extricates, accomplishing clean excellence details. The nutraceutical industry benefits from concentrated phytonutrients and bioactive compounds.
Essential oil makers accomplish predominant quality and surrender compared to steam refining. Investigate teach utilize our gear for expository extraction and compound isolation.
Machine Components
The extraction framework coordinating eight center components for consistent operation. CO₂ capacity tanks keep up high-purity gas supply with programmed monitoring.
Refrigeration and liquefaction frameworks change over CO₂ to fluid state for pumping. High-pressure cylinder pumps provide exact stream rates up to 45 MPa.
Extraction vessels house your crude materials with productive mass exchange plan. Multi-stage division vessels empower particular compound recuperation through weight reduction.
Heat trade frameworks optimize temperature control all through the prepare. Circulation recuperation frameworks reuse CO₂, minimizing utilization and costs.
PLC programmed control oversees the whole handle, guaranteeing steady comes about and administrator safety.
Workflow
Your extraction handle starts with material arrangement and stacking into the extraction vessel. The framework pressurizes with fluid CO₂ to supercritical conditions.
Temperature and weight reach ideal extraction parameters for your particular material. Supercritical CO₂ streams through the material, dissolving target compounds selectively.
The stacked CO₂ enters division vessels where weight decrease causes compound precipitation. You can collect distinctive divisions through multi-stage separation.
Clean CO₂ returns to capacity for reusing, whereas extricated items experience last collection. The mechanized framework screens and alters parameters continuously.
Post-extraction cleaning guarantees contamination-free preparing for ensuing clumps. Information logging tracks all prepare parameters for quality documentation.
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Installation & Support
Our comprehensive bolster guarantees your victory from establishment through generation. Master specialists handle hardware establishment, calibration, and commissioning at your facility.
You get total administrator preparing covering security strategies, support conventions, and investigating procedures. Specialized documentation incorporates operation manuals, parts records, and support schedules.
Remote back gives real-time help through advanced network.
Spare parts stock guarantees negligible downtime with quick worldwide shipping. Standard execution optimization visits maximize your extraction proficiency and item quality.
FAQ
Q: What extraction vessel capacities are available?
A: We offer flexible capacity options from 1L to 50L (1L/5L/10L/24L/50L) with customizable configurations to match your production requirements and scaling needs.
Q: How does supercritical CO2 extraction compare to traditional solvent methods?
A: Our CO2 extraction delivers 90%+ recovery rates without chemical solvents, reduces operational costs by 40%, and preserves heat-sensitive compounds through low-temperature processing while ensuring 99.9% purity output.
Q: What industries can benefit from this extraction equipment?
A: Our machines serve pharmaceuticals, food & beverage, cosmetics, nutraceuticals, essential oil production, and research institutions requiring high-purity natural extracts without chemical residues.
Q: What support do you provide for installation and operation?
A: We provide comprehensive support including expert installation, equipment commissioning, complete operator training, technical documentation, remote support, and preventive maintenance programs with global spare parts availability.
Q: How precise is the temperature and pressure control?
A: Our advanced PLC control system maintains temperature accuracy within ±0.5°C and pressure control accuracy within ±0.1 MPa, ensuring consistent and reproducible extraction results.
Q: Is the equipment environmentally friendly and safe?
A: Yes, the system uses food-grade CO2 that is fully recyclable, includes automatic overpressure and overtemperature protection, complies with pressure vessel standards, and features SUS316L stainless steel construction for contamination-free processing.
Contact Us
Ready to use the supercritical co2 extraction machine to enhance your extraction capabilities? Contact our experts at producttech@asianbios.com for customized solutions and technical consultation.
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