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Disc Centrifuge machine
【Disc Centrifuge machine】
Main function: Utilizing high-speed centrifugal force, the liquid material is rapidly settled between the discs, achieving solid-liquid or liquid-liquid three-phase separation.
Equipment composition: It consists of a drum, disc assembly, transmission system, feeding and discharging system, slag discharge mechanism and automatic control system.
Process features: High separation accuracy, large processing capacity, continuous operation, good clarification effect, suitable for separation of fine particle materials.
Structural and material characteristics: The parts in contact with the materials are made of stainless steel, the structure is compact, the operation is stable, and it is corrosion-resistant and easy to clean.
Technical features: High-speed and high-efficiency, stable operation, high automation level, it is the core equipment for fine liquid separation.
Applicable materials: Plant extract solutions, fermentation solutions, fruit juices, dairy products, protein solutions, traditional Chinese medicine solutions, microbial material solutions, etc.
Application industries: Widely used in food, medicine, health supplements, biological fermentation, plant extract industries for clarification and impurity removal.
Control level: Adopt PLC automatic control.
Main function: Utilizing high-speed centrifugal force, the liquid material is rapidly settled between the discs, achieving solid-liquid or liquid-liquid three-phase separation.
Equipment composition: It consists of a drum, disc assembly, transmission system, feeding and discharging system, slag discharge mechanism and automatic control system.
Process features: High separation accuracy, large processing capacity, continuous operation, good clarification effect, suitable for separation of fine particle materials.
Structural and material characteristics: The parts in contact with the materials are made of stainless steel, the structure is compact, the operation is stable, and it is corrosion-resistant and easy to clean.
Technical features: High-speed and high-efficiency, stable operation, high automation level, it is the core equipment for fine liquid separation.
Applicable materials: Plant extract solutions, fermentation solutions, fruit juices, dairy products, protein solutions, traditional Chinese medicine solutions, microbial material solutions, etc.
Application industries: Widely used in food, medicine, health supplements, biological fermentation, plant extract industries for clarification and impurity removal.
Control level: Adopt PLC automatic control.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Disc Centrifuge Machine - Advanced Separation Technology
Shaanxi Zhenhuacui Biotechnology Co., Ltd. presents our enterprise-grade Disc Centrifuge machine outlined for high-precision division forms. With preparing capacity extending from 100-5000 L/h and division speeds of 4000-10000 rpm, our circle centrifuge conveys extraordinary partition productivity with variables up to 10000g. This progressed centrifugal gear highlights SUS304/316L stainless steel development, PLC programmed control, and persistent operation capabilities, making it the perfect arrangement for your solid-liquid partition needs in biotechnology, nourishment preparing, and pharmaceutical applications.
Product Overview
Our circle centrifuge utilizes high-speed centrifugal sedimentation standards to accomplish predominant fluid clarification and debasement evacuation. The gear creates effective centrifugal constrain through fast revolution, viably isolating distinctive thickness components in solid-liquid mixtures.
The compact plan guarantees sensible center of gravity dissemination and steady operation. All fabric contact surfaces include high-quality stainless steel development with exactness preparing. This lovely, sterile plan complies with GMP measures and food-pharmaceutical industry security requirements.
You'll appreciate the brief fabric home time and negligible warm introduction, which viably ensures dynamic components in delicate materials. The fabulous fixing execution anticipates spillage and cross-contamination whereas keeping up moo working commotion levels.
Equipment Advantages
Our product offers multiple performance benefits for your production processes:
- High Division Precision: Progressed circle get together plan guarantees exact partition of fine particles
- Large Preparing Capacity: Persistent operation with customizable throughput rates
- Stable Execution: Strong development ensures long-term solid operation
- Automated Control: PLC framework empowers completely programmed operation with negligible manual intervention
- Hygienic Plan: GMP-compliant stainless steel development for nourishment and pharmaceutical applications
- Energy Effective: Optimized engine transmission framework decreases control consumption
- Easy Upkeep: Basic structure plan encourages cleaning and schedule maintenance
Machine Specifications
| Parameter | Specification |
|---|---|
| Processing Capacity | 100–5000 L/h (customizable) |
| Disc Material | SUS304/SUS316L Stainless Steel |
| Spindle Speed | 4000–10000 rpm |
| Separation Factor | 5000–10000 g |
| Feeding Method | Continuous feeding and discharge |
| Temperature Control | Jacket Cooling/Heating |
| Sealing Form | Mechanical Seal |
| Drive Type | Direct Connection/Belt Drive |
| Control System | PLC automatic control with VFD |
| Safety Protection | Overspeed, temperature, vibration monitoring |
| Certifications | ISO9001, CE |
Application Fields
The circle centrifuge serves assorted businesses requiring exact division technology:
- Plant Extricate Industry: Clarification of botanical extricates and home grown solutions
- Biological Maturation: Partition of maturation broths and bacterial cells
- Food & Refreshment: Handling of natural product juices, dairy items, and protein solutions
- Pharmaceutical: Refinement of conventional Chinese pharmaceutical extricates and medicate solutions
- Biotechnology: Handling of microbial materials and enzymatic solutions
Machine Components
Your Disc Centrifuge machine includes these essential components:
- Drum and Plate Gathering: High-precision built partition chamber
- Motor Transmission Framework: Variable recurrence drive for ideal speed control
- Feeding and Releasing Framework: Ceaseless fabric stream management
- Hydraulic Framework: Computerized operation control
- Cleaning Framework: Coordinates CIP capability
- Sealing Framework: Mechanical seals for leak-proof operation
- PLC Control Framework: Progressed computerization with security monitoring
Workflow
The separation process follows these sequential steps:
- Material Bolstering: Nonstop presentation of fluid blend into the drum
- High-Speed Turn: Axle quickens to ideal division speed
- Centrifugal Partition: Thick particles move outward whereas clarified fluid moves inward
- Continuous Release: Isolated stages exit through assigned outlets
- Automated Checking: PLC framework keeps up ideal working parameters
- Cleaning Cycle: Coordinates CIP framework guarantees sterile operation
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Installation & Support
We provide comprehensive installation and technical support services. Our engineering team offers on-site installation guidance, operator training, and ongoing maintenance support. Standard delivery occurs within 20 days for stock configurations, while customized configurations take anywhere from 30 to 90 days, depending on the specific specifications. Express delivery through our green channel service is available for urgent requirements.
Our technical support includes remote diagnostics, spare parts supply, and 24/7 consultation services to ensure maximum uptime for your operations.
FAQ
Q: What is the typical delivery time for a disc centrifuge machine?
A: Standard configurations are delivered within 20 days, while customized units require approximately 30-90 working days. Express delivery through our green channel service is available for urgent requirements.
Q: Can the processing capacity be customized for my specific needs?
A: Yes, our disc centrifuge machines offer flexible processing capacity ranging from 100-5000 L/h, and we can customize the throughput rate to match your production requirements.
Q: What materials can be processed with this centrifuge?
A: Our disc centrifuge is suitable for various applications including plant extracts, fermentation broths, fruit juices, pharmaceutical solutions, and biotechnology materials requiring solid-liquid separation.
Q: How do you ensure the machine meets food and pharmaceutical standards?
A: All material contact surfaces feature SUS304/316L stainless steel construction with GMP-compliant hygienic design. The equipment includes mechanical sealing to prevent contamination and meets ISO9001 and CE certification requirements.
Q: What technical support and training do you provide?
A: We offer comprehensive support including on-site installation guidance, operator training, remote diagnostics, and 24/7 consultation services. Our engineering team provides ongoing maintenance support and spare parts supply.
Q: Is the centrifuge suitable for heat-sensitive materials?
A: Yes, the equipment features short material residence time, minimal heat exposure, and optional jacket cooling/heating systems to protect active components in temperature-sensitive materials during processing.
Inquiry Section
Ready to use the Disc Centrifuge machine to enhance your separation processes? Contact our technical team at producttech@asianbios.com for customized solutions and detailed quotations.
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