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Supercritical Extraction machine
【Supercritical Extraction machine】
Main function: Utilize the strong solubility and permeability of supercritical fluids to extract and separate the active components of the materials.
Equipment composition: Composed of extraction tank, separation tank, high-pressure pump, heat exchange system, circulation system and automatic control system.
Process features: Low extraction temperature, high efficiency, good component retention, no solvent residue, environmentally friendly.
Structural and material characteristics: The main body is made of stainless steel, with a sturdy structure, resistant to pressure and corrosion, and easy to clean and maintain.
Technical features: Gentle and efficient, safe and stable, high product purity, suitable for extracting high value-added components.
Applicable materials: Plant essential oils, herbal extracts, lipid-soluble components, pigments, fragrances and other natural products.
Application industries: Widely used in food, health supplements, cosmetics, traditional Chinese medicine, plant extraction and other industries.
Control level: Adopt PLC automatic control.
Main function: Utilize the strong solubility and permeability of supercritical fluids to extract and separate the active components of the materials.
Equipment composition: Composed of extraction tank, separation tank, high-pressure pump, heat exchange system, circulation system and automatic control system.
Process features: Low extraction temperature, high efficiency, good component retention, no solvent residue, environmentally friendly.
Structural and material characteristics: The main body is made of stainless steel, with a sturdy structure, resistant to pressure and corrosion, and easy to clean and maintain.
Technical features: Gentle and efficient, safe and stable, high product purity, suitable for extracting high value-added components.
Applicable materials: Plant essential oils, herbal extracts, lipid-soluble components, pigments, fragrances and other natural products.
Application industries: Widely used in food, health supplements, cosmetics, traditional Chinese medicine, plant extraction and other industries.
Control level: Adopt PLC automatic control.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Supercritical Extraction Machine - Advanced Plant Extract Technology
Shaanxi Zhenhuacui Biotechnology Co., Ltd. is your trusted partner for high-performance products. With over 10 a long time of generation encounter and cutting-edge CO₂ extraction innovation, we provide enterprise-level arrangements for characteristic item extraction. Our Supercritical Extraction machine offers weight resistance up to 45 MPa and temperature control exactness of ±0.5°C, guaranteeing ideal extraction effectiveness for plant-based compounds over pharmaceutical, nourishment, and restorative industries.
Product Overview
Our supercritical CO₂ extraction hardware utilizes the one of a kind properties of supercritical liquids to accomplish specific disintegration and proficient division of target components. This progressed framework works through exact control of temperature, weight, stream rate, and extraction time. The low-temperature tender prepare secures heat-sensitive compounds whereas dispensing with natural dissolvable residues.
The hardware highlights logical auxiliary plan with amazing weight and erosion resistance. All material-contact parts utilize high-quality SUS316L stainless steel, guaranteeing compliance with weight vessel security benchmarks and GMP generation prerequisites. The framework conveys steady operation with total security security mechanisms.
Equipment Advantages
Green Natural Prepare: Zero natural dissolvable buildups with recyclable CO₂ medium, supporting feasible generation practices.
Superior Component Security: Low-temperature extraction jam heat-sensitive and effortlessly oxidizable dynamic fixings without degradation.
High Mechanization Level: PLC control framework with touch screen interface empowers completely programmed operation and total information traceability.
Excellent Selectivity: Exact parameter control permits particular extraction of particular compounds with tall virtue results.
Energy Proficient Plan: CO₂ reusing framework minimizes utilization whereas keeping up ideal extraction performance.
Multi-Stage Partition: 1-3 level division capability gives upgraded item immaculateness and component enrichment.
Machine Specifications
| Parameter | Specification |
|---|---|
| Extraction Volume | 1L/5L/10L/24L/50L (Customizable) |
| Working Pressure | ≤45 MPa |
| Operating Temperature | 0-80°C |
| Extraction Medium | CO₂, Propane, Ethanol, etc. |
| Temperature Control Accuracy | ±0.5°C |
| Pressure Control Accuracy | ±0.1 MPa |
| Material Construction | SUS316L Stainless Steel |
| Separation Levels | 1-3 Level Separation |
| Cooling Method | Water Cooling/Air Cooling |
| Control System | PLC + Touch Screen, Fully Automatic |
| Safety Protection | Automatic overpressure/overtemperature protection |
| Certifications | ISO9001, CE |
Application Fields
Pharmaceutical Industry: Conventional Chinese pharmaceutical extricates, botanical medicate compounds, and bioactive pharmaceutical ingredients.
Food & Refreshment: Normal flavoring specialists, fundamental oils, wholesome supplements, and useful nourishment ingredients.
Cosmetics Segment: Plant-based skincare actives, characteristic scents, and lipid-soluble excellence compounds.
Nutraceuticals: Dietary supplement fixings, home grown extricates, and wellbeing item formulations.
Research Institutions: Laboratory-scale extraction for Supercritical Extraction machine development and quality testing applications.
Certificate
- ISO9001 Quality Management
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
- CE European Conformity Certification
- HACCP Food Safety
- FCC Certification
- UL & CSA Certification
Machine Components
Carbon Dioxide Capacity Tank: High-pressure vessel for CO₂ capacity and supply management.
Refrigeration Framework: Temperature control unit keeping up ideal extraction conditions.
High-Pressure Cylinder Pump: Solid weight era for supercritical state achievement.
Heat Trade Framework: Exact temperature control all through the extraction process.
Extraction Vessel: Fundamental preparing chamber where fabric division occurs.
Multi-Stage Separator: Component fractionation framework for improved purity.
Circulation Recuperation Framework: CO₂ reusing instrument for cost-effective operation.
PLC Control Board: Mechanized observing and control interface with information logging capabilities.
Workflow
Material Planning: Stack crude materials into the extraction vessel after legitimate preprocessing.
System Pressurization: CO₂ is compressed and warmed to accomplish supercritical state conditions.
Extraction Prepare: Supercritical liquid contacts materials, dissolving target compounds selectively.
Separation Organize: Weight decrease in partition vessels causes component precipitation.
Collection Stage: Extricated items are collected whereas CO₂ is reused back to storage.
System Reset: Computerized cleaning and planning for another extraction cycle.
Installation & Support
Our technical team provides comprehensive installation services and operator training programs. We offer 24/7 technical support with remote diagnostic capabilities. Standard equipment ships within 20 days, while customized configurations take anywhere from 30 to 90 days, depending on the specific specifications.
Post-installation bolster incorporates preventive support planning, save parts supply, and prepare optimization meeting. Our worldwide benefit organize guarantees fast reaction times and negligible generation downtime.
FAQ
Q: What are the available sizes and can you customize the extraction capacity?
A: Our standard models range from 1L to 50L extraction volumes (1L/5L/10L/24L/50L), and we offer full customization for larger industrial capacities based on your specific production requirements.
Q: How long does delivery take for standard and customized equipment?
A: Standard equipment ships within 20 days, while customized configurations require approximately 30-90 working days.
Q: What installation and training services do you provide?
A: Our technical team provides comprehensive on-site installation, complete operator training programs, and 24/7 technical support with remote diagnostic capabilities to ensure smooth operation.
Q: Which extraction mediums are compatible with your machines?
A: Our systems support multiple extraction mediums including CO₂, propane, and ethanol, allowing flexibility for different extraction requirements and target compounds.
Q: What safety certifications and quality standards does your equipment meet?
A: All our equipment meets pressure vessel safety standards, GMP production requirements, and holds ISO9001 and CE certifications. Material-contact parts use high-quality SUS316L stainless steel.
Q: What ongoing support and maintenance do you offer after installation?
A: We provide preventive maintenance scheduling, guaranteed spare parts supply, process optimization consultation, and our global service network ensures rapid response times to minimize production downtime.
Inquiry Section
Ready to use the Supercritical Extraction machine to enhance your extraction capabilities? Contact our technical specialists at producttech@asianbios.com for customized solutions.
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